JUKI RS-1R Chip mounter

Applicable Components: 0201~5050
Board size:50×50-650×370mm
Feeder inputs:max.112
placement capacity:47,000 CPH
Product description: JUKI RS-1R Pick and Place Machine modular chip mounter Applicable Components: 0201~5050,Board size:50×50-650×370mm,Feeder inputs:max.112, placement capacity:47,000 CPH

JUKI RS-1R Chip mounter

Class leading speed, up to 47,000 cph

Newly developed “Takumi Head” with changing recognition sensor height

Optimum line balance and highest throughput

Wide component range from 0201 (metric) to large connectors and ICs

Optimal for LED placement

Electric Feeder Series

Supports stable supply of super small components.

High-Speed Compact Modular Mounter RS-1

The electric double tape feeder holds two 8mm reels in the space(17mm) of a single traditional tape feeder. This doubles the feeder capacity of the machine which means there is a greater chance of clustering boards into a single feeder setup. It also could reduce the total number of machines needed in a production line.

Electric Double Tape Feeder EF08HDR

The motor drive enables smoother component feeding and high-speed stable component supply. Lineup of feeders supporting 8-mm to 88-mm tapes: a variety of components from a subminiature component to a large one can be supported. Contribution to increased production efficiency with seeking improvement of the operability including a component pick-up position automatic correction function.

EF08HSR

Electric Tape Feeders and mechanical feeders can be switched by the batch exchange trolley

When batch exchange trollies are set to four feeder banks, the mounter automatically recognizes whether electrical feeders or mechanical feeders are set.

Effective utilization of assets

Existing mechanical feeders and batch exchange trollies can be used without any change.

Excellent setup workability

The feed pitch can be switched with one touch to improve the efficiency of the setup change operation.

Visualization of operational status

You can recognize the operating feeder and the feeder position at a glance thanks to LED indicators. If an error occurs, the corresponding LED indicator flashes to show you which feeder should be checked.

Component pick-up position correcting function

After a component is recognized, the position error information of a nozzle is reflecetd to a feeder. This feature allows you to automatically control the feeder so that components can be picked up at the same time stably.

Operability

Work to switch tape feeding pitch has been simplified. Status indication by LED increases efficiency of setup.

Function to adjust feeder pick up position

Pickup misalignment as a result of part centering is sent to the feeder for automatic control of simultaneous pickup at stable pickup positions.

Stable supply

By suppressing vibration, parts positions can be stabilized, realizing smooth and rapid supply of super small components.

High-speed, on-the-fly centering

on-the-fly centering

A high resolution laser is mounted on the head to center components in all directions including angle. Centering is done on-the-fly, allowing high speed placement of components from small chips to SOPs.

Adaptable centering

on-the-fly centering

Centering accommodates component variations

Laser centering measures the components on the side. It is not affected by variations of component color or width/length so, unlike vision centering, there is no need to edit component data for different component vendors.

Component check function improves placement reliability

Since the laser is mounted on the head, it can be used to monitor the presence of components the entire time from pick to placement. This is difficult to accomplish with vacuum detection only. The placement reliability is also improved because the release of the component is confirmed after placement.

Vision centering technology

method can be selected based on component type, shape, size and material. Laser centering is used for high speed placement of smaller components. Vision is used when lead or ball inspection is needed or when the component is too large for the laser. Many nozzles are available for odd-shaped components providing unsurpassed component handling.

General Vision

General vision function is used to support a wide variety of today’s unusual vision centered components. After programming is complete, the data can be verified by picking and test centering a component.

Line management function

Production program download / upload / monitoring

Software to download, upload, and monitor production programs sent to the line.

Each line*1 controlled separately. Production status monitor for individual lines.

Multi-line management

Production program download / upload / monitoring can be performed on multiple lines*2.

*2 Maximum 15 machines total for all lines

ISM (storage tower) interface

Data creation function

Cluster optimization

Cluster optimization groups several different production files together in a common feeder setup. It reduces changeover time by eliminating the need to setup feeders between jobs.

Flexline Cad*

Data conversion system to convert text data files generated by CAD systems or output from other machines to JUKI data format. Users can choose from pre-defined input formats or define and save custom conversion formats.

Extension function

Line Manager

A client PC delivers production programs to each machine in the line and manages the entire line. Production and machine management data is collected and consolidated. With the optional external output function, you can interface with MES software

Data Manager(Please contact us for availability.)

JaNets Basic Software

Fast Smart Modular Mounter
Model			RS-1R
Conveyor specification			standard	150mm conveyor extensions, upstream and downstream	250mm conveyor extensions, upstream and downstream
Board size	minimum		50×50㎜
	maximum	1 buffer	650×370 ㎜（Single clamping）
			950×370 ㎜（double clamping）	1,100×370 ㎜（double clamping）	1,200×370 ㎜（double clamping）
		3 buffers	360×370㎜	500×370㎜	600×370㎜
Component height			25㎜
Component size			0201*1 ～74 ㎜ /150×50 ㎜
Placement speed	Optimum		47,000CPH
	IPC9850		31,000CPH
Placement accuracy			±35μｍ（Cpk≧1）
Feeder inputs			max.112*2