JUKI SMT production line

JUKI SMT production line

JUKI SMT production line

JUKI SMT production line, with 2 JUKI high speed pick and place machine RX7 and 1 multifunction chip mounter RS-1, can reach 100000 CPH.

1. PCB loader

Micro computer controlled component ensures machine’s stable and reliable running.

Optional Fuji buttons interface or touch panel interface, convenient man-machine interaction.
Multiple sound and light alarming functions
Use standard magazines, good compatibility, load with 3 magazines at one time.
Lifting distance adjustable according to PCB, 4 kinds of distance(10mm, 20mm, 30mm and 40mm)
Loader configured with inner push board component, save the cost of buying PCB moving machine independently.

Automatic counting function make it easy of production statistic

Optional SMEMA port for communication between machines.

2. Automatic SMT stencil printer A5

A Seriel SMT Stencil printer is high accuracy and high stability of the fully automatic printing machine vision,We followed in SMT industry is the development trend of production of a new generation of fully automatic printing machine with the international leading technology synchronous vision, visual processing of high resolution, high precision of the transmission system, suspension adaptive scraper.
Specification ：
A Series High Precision Automatic solder paste printer designed for high precision
steel mesh printing or stencil printing in SMT industry.
Printing PCB size：50mm x 50mm ~1200mm x 800mm;
PCB thickness: 0.4mm ~ 14mm
FPC thickness: ≦0.6mm (Excluding jig)
Applicable pitches of Components
SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications;
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging,
min. ball 0.2mm;
Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics,
medical power equipment, aerospace and aviation, besides general electronics products.

3. High Speed chip mounter JUKI RX-7

Applicable Components: 0402 (01005) ～ 5mm,Board size:50 X 50 ～ 360 X 450mm,Feeder inputs:max 76,placement capacity:75,000CPH

BOARD SIZE
Single Lane Conveyor:
50 X 50 ～ 360 X 450mm
Dual Lane Conveyor:
50 X 50 ～ 360 X 250mm
COMPONENT SPECS
Component Height: 3mm
Component Size:
0402 (01005) ～ 5mm
FEEDER INPUTS
Max.76 using dual lane 8mm tape
PLACEMENT SPECS
Placement Speed (chip):
Chip Optimum: 75,000CPH
Placement Accuracy:
Laser Recognition: ±40μm （Cpk≧1）

4. JUKI RS-1 Pick and Place Machine

JUKI has launched its new High-speed SMT Pick and Place Machine,Equipped with a newly developed parallel 8 nozzle head, the JUKI SMT Pick and Place Machine is capable of mounting a wide variety of parts and improving the mounting speed by up to 70%.

No head replacement, newly developed "Parallel 8 nozzle head" with auto-height component recognition sensor
Automatically adjust the component recognition sensor of the mounter head from 1 to 25 mm in 5 stages according to the PCB requirements. High productivity is achieved without replacing the placement head, even for parts with different heights, from very small parts to large parts.
High placement capacity of 40,000 CPH
The distance between the pickup and placement positions is shortened by adopting the new SMT Pick and Place Machine RF series electric feeder.
Extensive component compatibility
Components from 0.2 mm × 0.1 mm to 74 mm square, 50 mm × 150 mm, and the height of parts up to 25 mm can be mounted. Component range and placement speed have been improved by changing the image recognition to four-part simultaneous recognition and using high-speed motors on the ? (theta) axis of the nozzle. In addition, we adopted a new electric feeder that is smaller, lighter, and thinner. The feeder capacity has been increased to 112 per RS-1 to improve capability of a single machine solution.
Implementation of smart mounting process

5. Heller 2043 MK7 SMT Reflow Oven

This new reflow oven platform revolutionizes the industry with several new ground breaking designs and incorporates all of the customer requests for lower Delta T, reduced nitrogen consumption and extended PM into a new low height package that makes it easy to see across the production floor.
Highest Yield!
Lowest Delta T on the board
Lowest Nitrogen & Electrical Usage!
Maintenance Free!
VOID Free – with Vacuum option
Industry 4.0 Compatibility Reflow Oven
Integrated Cpk software at No Charge!
Reflow Oven w/New Low Height Top Shell
The new low height top shell provides much easier access for reflow oven operators. All skins have double insulation to save up to 10-15% in reflow soldering energy loss.
INDUSTRY 4.0 Compatible Reflow Oven
Internet of Manufacturing (IoM) — Smart factories, intelligent machines and networked processes through the use of cyber-physical systems.
Enhanced low height heater module provides the lowest Delta Ts with better air flow and uniformity! The Uniform Gas Management system eliminates “net flow” which results in nitrogen consumption reductions of up to 40%! New semi-circular heater is more robust and efficient with much longer lifetime.
Revolutionary Flux Management System

6. Automatic PCB Unloader

1)Machine Size(L*W*H):L2300*W980*H1200mm

2)Special Aluminum alloy guide rails and rubber belt

3)Magazine lifting with screw rod by 90W electric-brake motor which made in Taiwan

4)Pneumatic PCB clamping structure

5)Attach one set 0.7m length pcb conveyor

6)Magazine size(L*W*H): (L)535*(W)460*(H)565mm

7)PCB max size(L*W):(L)500*(W)390mm

8)Direction:R-L/L-R

9)Adjustable Lifting distance:10,20,30,and 40mm

10)Programmable Mitsubishi PLC and controller

11)PCB Automatic loading to conveyor

Keywords:

SMT Assembly line, PCB Assembly line, LED Production line, Automatic SMT Assembly line, Semi Automatic SMT Assembly line, JUKI SMT Assembly Line, Samsung SMT Assembly Line, Hanwha SMT Assembly Line, Panasonic SMT Assembly Line, Yamaha SMT Assembly Line, FUJI SMT Assembly Line.

Efficient Technology Co., Ltd provide a full SMT assembly line solutions, including SMT Assembly Line, Pick and place machine, Insert Plug-in machine, SMT Reflow oven, Wave Soldering Machine, SMT Stencil Printer, SMT Inspection machine, SMT Peripheral Equipment, SMT Spare Parts etc any kind SMT machines you may need, please Contact us for more information: Wechat : +86 13714564591, Skype : sales@effsmt.com, Email : sales@effsmt.com