Middle Output DIP production line

SMT Assembly line
PCB Assembly line
SMT production line
PCB production line
Product description: Middle Output DIP production line, with middle output Wave Soldering Machine,2 insert line

Middle Output DIP production line

High Capacity DIP production line is using 3 DIP insert lines and 1 middle 3.5 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. middle production capacity output. one this middle capacity DIP production line capacity is around 2000pcs (10 hour working time) 20x20cm PCB. more big capacity, you can use 2 or 3 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1. DIP insertion line

1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:

1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.

2. 3.5M wave soldering machine

Lead Free wave soldering machine N300

1. Energy-saving, lead-free application, meet with environmental protection requirement and user friendly designed

2. Automatic power system, inverter control, automatic board in-load feature.

3. Flux sprayer using transverse Japanese spray nozzle and driving by pneumatic cylinders. PLC controlled, accurate and reliable.

4. Preheating system uses four independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.

5. Titanium solder fingers, high strengthened double v-groove with tin resistant

6. Solder motor adopts imported high frequency conversion motor with independent control, stable performance.

7. Pre-heat passage with modularized design, environmental protection and safety, convenient for cleanup.

8. PID close loop controlled hot air pre-heaters

9. Timer startup feature for solder pot, solder melted in within 90 minutes.

10. With black box memory function, the machine can always store the SPC data, improve work efficiency.

11. Automatic finger cleaner equipped.

12. Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.

Model No.	N300
Number of Pre-heaters	3
Pre-heater Passage	1450mm
Body size	2800(L)1250(W)1560(H)
Outside dimension	3600(L)1250(W)1560(H)
Weight	1000KG
Total/steady consumption	19KW/5-7KW
Air supply	0.5MPa
Preheater style	Hot air
Preheater consumption	220V 6KW
Control method	PC +PLC/press keys/Touch screen
Range of temp. set-point	Room temperature---300ºC
Preheating time	About 10-15mins for setting 150ºC
Solder Application	Lead-free / Sn-Pb
Solder pot capacity	280KG
Solder pot temperature	300ºC
Solder pot consumption	380V 9KW
Solder temp. control method	PID&SSR
Wave motor power	1KW 220V
Solder melting	About 120mins for setting 250ºC
PCB width	50-300mm
Conveyor speed	0-1800mm/min
Conveyor direction	L-R (R-L optional)
Conveyor inclination	4-7 º
Flux pressure/capacity	3-5 bar/5.2L