Semi Auto LED Production Line

Semi Auto LED Production Line

Semi Auto LED Production Line

Semi Auto LED Production Line, Suitable for LED PCB production, Low cost solutions, High accuracy and stable. Juki Brand pick and place machine.

1.semi auto solder paste printer

Using linear guide-ways,matching motor drive speed,ensure the printing stability and precision.
Blade pressure and printing speed is adjustable,precision pressure gauge,speed controller display.
Suspension blade system makes printing more evenly.
Modular universal bench, thimble random placement,easy conversion.
With alignment device for PCB board and frame.
Work with both single-sided and double-sided PCB boards.
Steel frame arms can be adjusted for different size ranges from 370 * 470mm to 1500 * 350mm .
Auto printing , stable and efficient printing quality.

2. LED Chip mounter JUKI JX350 LED

The new JX-350 LED Mounter offers a flexible placement system specially designed for LED lighting products and mid- to large LCD display backlights.
It can support ultra-long boards up to 1,500mm and JUKI laser centering for high speed, high accuracy placement offers the best in the industry.
Ultra-Long Board Support
High Speed
High Accuracy

3. 8 Zones Reflow Ovens

No.1 The unique advanced long life heating system
1.The heating system adopt the Swedish nickel heater with efficiency and energy-saving. The
peak wave length of the radiation power is 4UM with curved surface reflector increasing temperature ramp up speed, improve the thermal efficiency. The special forced-air circulation system make PCB and the component heated uniform and eliminate the "shadow effect" completely.

2. Using special high temperature barrier structure for heat preservation and special iron in
Heating passage.

3. Using imported Taiwan SanYue long shaft high temperature blower motor and W shaped heat duct, no noise & vibration, convenient for maintenance.

4. Heating zones with porous aluminum plate directing the hot air to guarantee the heat evenly distributed to the PCB. Hood can open completely so that convenient for cleanup.
No.2 Smooth and reliable transmission system

1. The conveyor system use STK adjustable speed motor imported from Taiwan matched with the 1:150 turbine reducer can running smooth, speed varies in 0-1000mm/min.

2. Independent roller structure support and match stainless steel mesh belt to make the running smoothly and the speed precision is up to ±20 mm/min.

3.Special stainless steel mesh belt: durable and wear-resistant, long lifetime.
No.3 Stable and reliable electrical control system

1. It adopts imported thermostat control which owns fuzzy logic and PID close loop system. It can fast response to temperature changes and ensure temperature compensation by PID intelligent operation.

2. Using thermocouple imported from Taiwan to each temperature zone, it can fast and sensitive response the changes in each temperature zone, feedback and control timely, compensate the temperature stability in each zone.

3. Special SSR solid state relay matched with dedicated heat dissipating block improve the heat efficiency greatly and prolong the lifetime effectively. Non-contact output and fuzzy control function by thermostat, can monitor the changes of environmental temperature, controlling the heating device by minimum pulse, ensuring the high precision of the temperature control & the uniform internal temperature. The length ,direction, temperature distribution, all these meet with IPC standards 

4. Heat energy is abundant, heat up fast, it’s only need 20 minutes from room temperature to set-point temperature.

5. Failure diagnosis, visual & audio alarm.

6. Delay shutdown production function, uniform cooling after the shutdown: prevent hardwares thermal damaged.

Keywords:

SMT Assembly line, PCB Assembly line, LED Production line, Automatic SMT Assembly line, Semi Automatic SMT Assembly line, JUKI SMT Assembly Line, Samsung SMT Assembly Line, Hanwha SMT Assembly Line, Panasonic SMT Assembly Line, Yamaha SMT Assembly Line, FUJI SMT Assembly Line.

Efficient Technology Co., Ltd provide a full SMT assembly line solutions, including SMT Assembly Line, Pick and place machine, Insert Plug-in machine, SMT Reflow oven, Wave Soldering Machine, SMT Stencil Printer, SMT Inspection machine, SMT Peripheral Equipment, SMT Spare Parts etc any kind SMT machines you may need, please Contact us for more information: Wechat : +86 13714564591, Skype : sales@effsmt.com, Email : sales@effsmt.com