Small Production Output DIP Insertion Line

SMT Assembly line
PCB Assembly line
SMT production line
PCB production line
Product description: Small Production Output DIP Insertion Line, with high capacity Wave Soldering Machine,3 insert line

Small Production Output DIP Insertion Line

High Capacity DIP production line is using 1-2 DIP insert lines and 1 small 2 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. small capacity output. one day this small capacity DIP insertion line output is around 1000pcs (10 hour working time) 20x20cm PCB. for more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1. DIP insertion line

1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:

1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.

2. 2.0M wave soldering machine

1. Automatic conveying power system and auto synchronous board feeding functions.

Solder Pot peak uses frequency conversing speed adjustment which can independently control the wave height.
Fluxer system using transverse Japanese spray nozzle, driven by pneumatic cylinder and PLC control, accurate and reliable.
PLC is used to control the machine, to ensure the reliability and stability of the system.
Pre-heaters using Infrared heating element, heat radiated efficiently to the circuit board with fast ramp up and fully activating liquid flux.
Special alloy solder fingers, strengthened double v-groove.
Solder-motor adopts imported high frequency conversion motor with independent control, stable performance and long lifetime.
Pre-heater passage with modularized design, meet with environmental protection requirement, safety and convenient to cleanup.
Preheaters uses three independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
Timer startup feature for solder pot, solder melted within 90 minutes.
Automatic finger cleaner ensure the cleanliness of solder fingers.
Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.

Model No.	N250
Number of Pre-heaters	2
Pre-heater passage	800mm
Body size	1800(L)1200(W)1600(H)
Outside dimension	2600(L)1200(W)1600(H)
Weight	700KG
Total/steady consumption	11KW/4-6KW
Air supply	0.5MPa
Preheating style	Hot air
Preheater consumption	220V 5KW
Control method	Press key +PLC Option: touch screen, PC
Range of temp. set-point	Room temperature---300ºC
Preheating time	About 10-15mins for setting 150ºC
Solder application	Lead-free / Sn-Pb
Solder pot capacity	220KG
Solder pot temperature	300ºC
Solder pot consumption	380V 6KW
Solder temp. control method	PID&SSR
Wave motor power	500W 220V
Solder melting	About 120mins for setting 250ºC
PCB width	50-250mm
Conveyor speed	0-1800mm/min
Conveyor direction	L-R (R-L optional)
Conveyor Inclination	4—7 º
Flux pressure	3-5 bar
Flux capacity	3.2L